微粒 Microgrit

Microgrit – Ensuring Grinding Quality 

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Microgrit

Microgrit is a type of grinding particle that is widely used in the grinding and polishing processes of materials such as metals, ceramics, stone, and plastics. It can be used in both manual and automatic grinding machines. Microgrit is characterized by its uniform particle size, high grinding efficiency, and long service life. In modern manufacturing, grinding is an essential part of the process. 

Whether it is in the production of metals, ceramics, or glass, grinding tools are required to process and polish surfaces to achieve the desired smoothness and texture. The quality of the grinding tools has a decisive impact on the quality and efficiency of the processed products. Among many grinding tools, microgrit has become the preferred choice for many manufacturers and customers due to its excellent performance and quality assurance.

Common Types and Characteristics of Microgrits

Microgrits are particles with diameters between 1 micron and 100 microns, and can be classified into different types, each with unique characteristics and applications. The following is a table of different types of microgrits and their characteristics:

Type of MicrogritCharacteristicsApplications
Silicon Micro-ParticlesHigh purity and thermal stability, easy surface modificationElectronics, biomedical applications
Metal Micro-ParticlesHigh conductivity and catalytic activityElectronics, catalysts
Magnetic Micro-ParticlesMagnetic properties and easy control by external magnetic fieldsMagnetic separation, biomedical applications
Carbon Micro-ParticlesHigh specific surface area and porosity, easy surface modificationEnergy materials, catalysts
Polymer Micro-ParticlesAdjustable physical and chemical properties, easy control of size and shapeSustained-release drugs, nanoparticle carriers
NanoparticlesDiameter smaller than 100 nanometers, large surface area, high activity and unique physical and chemical propertiesBiomedical applications, environmental protection, materials science
Latex Micro-ParticlesUniform size, good dispersion, large surface area, high mechanical strengthBiomedical applications, petrochemicals, agriculture, coatings
Colloidal Micro-ParticlesCan maintain a stable dispersed state, high specific surface area, good deformabilityRubber, coatings, food
Alumina Micro-ParticlesHigh chemical and thermal stabilityFriction materials, fillers, catalysts

Silicon Micro-Particles

Silicon particles are a common type of micro-particles that exhibit high purity and thermal stability, and are easy to modify on their surface. This makes silicon particles widely used in electronic products and biomedical fields. For example, in bio-medicine, silicon particles can be used as drug carriers to transport drugs to specific organs or cells.

Metal Micro-Particles

Metal particles are micro-particles with high conductivity and catalytic activity. This makes them widely used in electronics and catalysts. For example, in catalysts, metal particles can increase the reaction rate and selectivity.

Magnetic Micro-Particles

Magnetic particles are particles with magnetism that can be easily controlled by an external magnetic field. This makes magnetic particles widely used in magnetic separation and biomedical applications. For example, in biomedical applications, magnetic particles can be used as tools for the detection and separation of bio-molecules.

Carbon Micro-Particles

The manufacturing process of carbon particles can be carried out through pyrolysis and combustion methods. Pyrolysis involves the thermal decomposition or coking of combustible materials at high temperatures to produce carbon particles. Combustion, on the other hand, involves the burning of combustible materials under limited oxygen conditions to produce carbon particles.

Polymer Micro-Particles

Polymer particles have important applications in the field of biomedical research. Polymer particles can be used as carriers to transport drugs or other biomolecules to the specific sites that require treatment. Additionally, polymer particles can also be used as biomimetic materials, simulating the structure and function of biological tissues, and utilized in tissue engineering and regenerative medicine, among other fields.

Nanoparticles

Nano-particles typically have sizes between 1 to 100 nanometers, which means they are smaller than ordinary molecules. As a result, nano-particles have extremely high surface area to volume ratios, enabling them to adsorb and catalyze more molecules. Additionally, because of their nano-scale size, nano-particles have very high surface area-to-volume ratios, allowing them to exhibit strong quantum effects.

Latex Micro-Particles

Latex particles are micron-sized particles widely used in fields such as chemistry, materials science, and medicine. The size of latex particles typically ranges from 100 nanometers to 10 microns, and their size and shape can be controlled by adjusting the preparation conditions. There are various methods for preparing latex particles, including suspension polymerization, emulsion polymerization, and gel polymerization.

Colloidal Micro-Particles

Rubber particles can be used to enhance the performance of rubber products. By adding rubber particles, the wear resistance, crack resistance, and aging resistance of rubber products can be improved, while their processing and thermal stability can also be improved. Therefore, rubber particles are widely used in the production of rubber products such as tires, seals, rubber hoses, and rubber pads.

Alumina Micro-Particles

Alumina nanoparticles are a type of high-temperature stable material that can withstand temperatures as high as 1600°C, and therefore are widely used in material reinforcement. Adding alumina nanoparticles can improve the heat resistance, wear resistance, and hardness of materials, thereby enhancing their overall performance. They are widely used in various industries. 

The basic structure of Microgrits : core structure + surface layer structure

Core Structure

The core structure of a particle refers to its main composition, which can be made up of one or more chemical substances. Different core structures will determine the properties and performance of the particle. For example, the core structure of a metal particle may be a single metal atom or an alloy, while the core structure of a polymer particle may be one or more high molecular weight compounds.

surface layer structure

The surface layer structure of a particle refers to the outermost chemical structure and surface properties. The surface layer structure of a particle can affect its dispersion, stability, and reactivity in different media. For example, the surface layer structure of a silicate particle may be hydroxyl or carboxyl groups, while the surface layer structure of a metal oxide particle may be oxide or hydroxyl groups.

The physical and chemical characteristics of particles

Microscopic particles have extensive applications in both natural and industrial settings. The physical and chemical properties of particles are closely related to their structure and morphology, and these properties have significant impacts on the performance and applications of particles.

characteristicsProperties and Applications
Particle SizeThe particle size of a particle directly affects its surface area and volume ratio, which in turn affects its chemical reaction rate, suspension stability, and optical properties.
MorphologyThe morphology of a particle includes its shape, structure, and surface characteristics, all of which have important effects on the physical and chemical properties of the particle. For example, the settling rate and suspension stability of spherical and non-spherical particles may differ.
Surface PropertiesThe surface properties of a particle include its surface chemical composition, surface potential, and surface tension. These properties have important effects on the particle’s surface activity, adsorption performance, and stability.
Thermal PropertiesThe thermal properties of a particle include the coefficient of thermal expansion, specific heat capacity, and melting point. These properties affect the stability and thermal conductivity of the particle in high-temperature environments.
Optical PropertiesThe optical properties of a particle include refractive index, scattering coefficient, and absorption coefficient. These properties affect the transparency, reflectivity, and luminescence of the particle.

Shape and Size of  Microgrits

The shape and size of particles are important physical characteristics that play a crucial role in their applications in different fields. Particle shapes can vary, including spherical, rod-shaped, fiber-shaped, irregular, etc., while sizes can range from nanometers to meters. Below are some common particle shapes, sizes, and their unique features and applications.

The shape of microgrits

The shape of particlesApplications

Spherical particles
Spherical particles are the most common type of particles, and they are widely used due to their simple shape and uniform particle size. They vary in size, such as iron oxide particles, carbon black particles, diamond ore particles, etc. These particles are widely used in areas such as pigments, paints, catalysts, etc.

Rod-shaped particles
Rod-shaped particles are micro-particles with rod-shaped shapes, typically varying in length and straightness at the micro-scale. As a result, they are widely studied and applied in fields such as catalysis, nano-composites, electrode materials, and biosensors.

Plate-like microparticles
Plate-like micro-particles have a shape where the width and length are much larger than the thickness, and commonly include materials such as mica, silica, etc. Due to their unique electrical and thermal properties, they are widely used in fields such as battery materials, catalysts, biomedical applications, and microelectronics.
Fibrous micro-particlesFibrous micro-particles typically have a length much greater than their width and have a fibrous shape. Fibrous micro-particles have a higher specific surface area and flexibility, and therefore are widely used in areas such as filter media, filter material, adsorbents, acoustic materials, and more.

The size of microgrits

Particle size is an important parameter in the field of particle technology, which has a significant impact on the physical, chemical, and biological properties as well as the performance of particle applications. Particle size is typically defined as the average diameter or volume average diameter of the particles and can be measured in units of nanometers, micrometers, or larger size ranges. Methods for measuring particle size include optical methods, particle size analyzers, electron microscopes, etc. Here is a table of particle sizes:

TypesSize Range  Notes
Nanoparticles1-100 nanometersDiameter is approximately 1/100,000th of human hair
Microparticles1-100 micrometersDiameter is approximately 1/1000th of human hair
Millimeter-sized particles100 micrometers – 1 millimeterDiameter is approximately 1/100th of human hair

Note: The above data is for reference only, and the actual size may vary slightly depending on factors such as particle type and manufacturing method.

The Applications of Particles

Particles can be divided into natural particles and artificial particles. In daily life, particles are widely used in various fields, including food, medicine, materials, environmental protection, etc. They are also the core materials of many high-end technologies. Below are some common applications that we will introduce to you.

Various FieldsApplications
Food IndustryMicro particles play an important role in food processing, such as additives, colorants, flavorings, etc., which are all composed of micro particles. Additionally, micro particles can be used to improve the texture, taste, and shelf life of food.
Pharmaceutical IndustryMicro particles are widely used in drug manufacturing, such as drug delivery, sustained release, and stability enhancement. Micro particles can also be used as biomedical materials with high biocompatibility, such as artificial joints.
Materials ScienceMicro particles have many applications in materials science. For example, adding micro particles to ceramics, glass, metal, and plastic can improve their mechanical properties and wear resistance. Additionally, micro particles can be used in the production of high-performance materials, such as high-temperature superconductors.
Environmental ProtectionThe application of micro particles in environmental protection is becoming more and more widespread, such as in air and water purification, waste treatment, and soil remediation. Micro particles can also be used in the manufacture of environmentally friendly technology products, such as efficient solar cells and photocatalysts.

Methods of preparing particles

Wet chemical synthesis methodThe wet chemical synthesis method refers to the precipitation of particles formed during a chemical reaction from a solution. This method usually requires some form of energy (such as thermal or mechanical energy) as a driving force to induce nucleation and growth of the reaction product. Wet chemical synthesis methods include precipitation, sol-gel, solvothermal, and microemulsion methods.
Gas phase synthesis methodThe gas phase synthesis method involves using physical or chemical reactions to generate particles from raw materials in the gas phase. Common gas phase synthesis methods include gas condensation, thermal evaporation, and gas phase reaction methods.
Mechanical synthesis methodThe mechanical synthesis method involves using mechanical energy to induce changes in powders, leading to the formation of particles. Common mechanical synthesis methods include ball milling and high-energy ball milling.
Biological synthesis methodThe biological synthesis method involves using biological organisms or their metabolic products to synthesize particles. Common biological synthesis methods include microbial methods, enzyme methods, and liposome methods.

The above are common methods for preparing particles, and different methods correspond to different particle shapes and sizes, resulting in different advantages and limitations in different applications. During the preparation of particles, multiple factors such as raw material cost, preparation process, and product properties need to be considered to obtain high-quality particle products.

Characterization and Testing Techniques for Particles

Characterization and testing techniques are important tools for studying the properties and applications of particles. Characterization of particles can include their morphology, size, surface properties, chemical composition, etc., while testing techniques can be used to analyze the physical, chemical, optical, thermal, and mechanical properties of particles. Here are some commonly used techniques for particle characterization and testing:

Morphology AnalysisMorphology analysis can be used to describe the shape and size distribution of particles. Common techniques for morphology analysis include optical microscopy, scanning electron microscopy (SEM), and atomic force microscopy (AFM) observation.
Particle Size AnalysisParticle size analysis can be used to determine the particle size distribution of particles. Common techniques for particle size analysis include laser particle size analyzers, dynamic light scattering (DLS) instruments, and static light scattering instruments.
Surface AnalysisSurface analysis can be used to determine the surface properties of particles, such as surface morphology and surface chemical composition. Common techniques for surface analysis include X-ray photoelectron spectroscopy (XPS), atomic force microscopy (AFM), and transmission electron microscopy (TEM).
Thermal AnalysisThermal analysis can be used to determine the thermal properties of particles, such as thermal stability and thermal decomposition temperature. Common techniques for thermal analysis include differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA).
Mechanical TestingMechanical testing can be used to determine the mechanical properties of particles, such as hardness and elastic modulus. Common techniques for mechanical testing include fiber tensile testing and indentation hardness testing.

Conclusion

Microscopic particles, commonly referred to as “particles,” are solid materials with sizes ranging from 1 to 100 micrometers, and their basic structure and morphology affect their properties and applications. The preparation methods for particles are diverse, including physical, chemical, and biological methods, and the characterization and testing techniques for particles are also varied, such as scanning electron microscopy, transmission electron microscopy, and dynamic light scattering. Particles have a wide range of applications in various fields, such as pharmaceuticals, materials science, and environmental protection. The control and understanding of particle size and shape are important directions in particle research.

With technological advancements, the preparation methods and testing techniques for particles are constantly being updated, and the potential applications for particles are becoming even broader. In conclusion, as a small but important particle, particles have played a significant role in modern technology and industry, and we believe that in the future, particles will have even wider and deeper applications. At the same time, we need to continue to explore and develop new particle materials, improve particle preparation and characterization techniques to meet growing demands and challenges.

References

  • https://www.sgss8.net/tpdq/8806756/
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  • https://www.theweldinginstitute.com/What-is-Magnetic-Particle-Testing-A-Definitive-Guide
  • https://s3.ap-southeast-1.amazonaws.com/web-content.fcu.edu.tw/wp-content/uploads/sites/3/2021/06/22144435/010-%E5%AD%AB%E9%81%93%E4%B8%AD-%E8%A3%BD%E4%BD%9C%E5%A4%96%E7%A1%AC%E5%85%A7%E8%BB%9F%E7%9A%84%E6%9D%90%E6%96%99.pdf
  • https://www.researchgate.net/figure/SEM-analysis-of-the-polymer-particles-obtained-using-0015-mol-l-initiator-and-20-wt_fig1_327719861
  • https://nanocomposix.com/pages/aluminum-nanoparticles
  • https://www.mblbio.com/bio/g/product/latex-particle/index.html
  • http://alicethorneywork.com/research/colloidal-model-systems
  • https://www.kennametal.com/cn/zh/products/metal-powders/tungsten-carbide-powders.html
  • https://casa-facility.com/cryo-sem/
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  • https://www.researchgate.net/figure/Scanning-electron-microscopic-image-of-the-flake-shaped-iron-particles_fig3_277818679
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  • https://www.kennametal.com/cn/zh/products/metal-powders/tungsten-carbide-powders.html
About Honxin Abrasive

Honxin has been deeply rooted in the field of abrasive materials for over 50 years, and our core value as a company is to consistently exceed customer expectations. As a market leader, Honxin has gained an excellent reputation by delivering exceptional products. Throughout our journey, we adhere to the international quality standard ISO 9001, ensuring stable and top-notch products for our customers.

We provide ODM/OEM product services to various industries, and maintaining excellent quality is our utmost principle. Our commitment is to offer a “comprehensive solution” that maximizes benefits for our customers.

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