The importance of anti-vibration technology in grinding products cannot be ignored, because the vibration during the grinding process will seriously affect the grinding quality and grinding machine. This article will discuss abrasive products and why anti-vibration technology is needed, different anti-vibration technologies and their effects, anti-vibration requirements of different abrasive products, and the impact and future development prospects of anti-vibration technology on abrasive products.
Reasons for shock resistance
During the grinding process, due to the contact and friction between the grinding disc and the workpiece, there will be vibrations and vibrations, which will have a serious impact on the grinding quality and the grinding machine. Specifically, the vibration will cause the grinding surface to be uneven, the grinding accuracy will decrease, and it will accelerate the wear of the grinding disc and the workpiece, reducing the service life of the grinding machine. Therefore, shockproof technology is very necessary.
Application of anti-vibration technology
Anti-vibration chassis
Anti-vibration chassis is a common anti-vibration technology. Its principle is to reduce shock and vibration through elastic materials on the chassis. This resilient material can be a spring, rubber, bladder or other material. The anti-shock chassis absorbs and disperses shocks and vibrations when the grinding machine is in operation, thereby reducing uneven grinding surfaces and improving grinding accuracy and quality.
Vibration isolation pad
Its principle is to add a layer of elastic material between the machine and the ground to reduce the vibration of the machine by reducing the transmission of vibration. This technology is suitable for machines that require high precision, and can improve product quality and production efficiency.
Electronic anti-shock technology
This is a high-end anti-vibration technology. By adding electronic components to the machine, the machine can respond to external vibrations in real time, so as to achieve the shockproof effect. This technology is suitable for high-end machines such as high-precision processing equipment and medical equipment.
Anti-vibration requirements of different grinding products
Surface grinder
For processing flat products, it is necessary to prevent the vibration of the machine from affecting the flatness of the product. The surface grinder needs to be equipped with a shock-proof chassis or a shock-isolating pad to achieve a shock-proof effect. The machine consists of a table that runs both longitudinally and across the face of the wheel. The longitudinal infeed is usually driven hydraulically, as is the infeed, but any combination of manual, electric or hydraulic can be used depending on the end use of the machine (i.e. production, workshop, cost).
The grinding wheel rotates in the spindle head, and the height can also be adjusted by any of the methods mentioned above. Modern surface grinders are semi-automatic, depth of cut and spark output can be preset based on the number of passes, and once set, the process requires little operator intervention. Depending on the workpiece material, the workpiece is usually clamped using magnetic chucks. This can be an electromagnetic chuck or a manually operated permanent magnet chuck.
Center grinder
The machine used to process round products prevents the vibration of the machine from affecting the roundness and precision of the product. Therefore, the center grinding machine needs to be equipped with high-precision anti-vibration technology, such as vibration isolation pad or electronic anti-vibration technology. Such machines always include a grinding wheel, a regulating wheel and some means of supporting the workpiece.
Modern machines may involve computer numerical controls for automation and precision. The grinding wheels are interchangeable to accommodate different grits and shapes. Machines designed to accommodate through-feed grinding operations will allow adjustment of the adjustment wheel angle to accommodate different sized parts.
Impact of anti-vibration technology on grinding products
With the continuous development of science and technology, shockproof technology has become an indispensable part of the grinding industry. As a precision machining technology, grinding can bring advantages such as high precision, high surface quality and long life to the product.
However, the vibration of the machine during the grinding process can negatively affect the quality of the product, thereby limiting the precision and quality of the product. In order to solve this problem, anti-shock technology came into being. This technology can have a variety of positive effects on grinding products, including improving grinding accuracy and quality, reducing grinding time and cost, and increasing machine life. These effects are explored further below.
First, anti-vibration technology can improve grinding accuracy and quality. In the grinding industry, grinding accuracy is a very important indicator. The higher the precision of the ground product, the better it can meet the needs of customers and help to improve the reputation of the company.
The anti-vibration technology can reduce the vibration and disturbance during the grinding process, so that the precision of the ground product is higher. For example, when using a grinding machine for high-precision grinding, any slight shock or vibration may affect the grinding accuracy. However, by using anti-vibration technology, these shocks and vibrations can be effectively reduced, thereby improving the precision and quality of grinding products.
Second, anti-vibration technology also reduces grinding time and costs. Grinding time and cost are very important considerations in the grinding industry. If the grinding time is too long, the company’s production efficiency will be affected, thereby increasing production costs. The use of anti-vibration technology reduces vibration and disturbance during the grinding process, resulting in shorter grinding times. In addition, by reducing the grinding time, energy and labor costs can be reduced, thereby reducing the company’s production costs.
Finally, anti-vibration technology can also increase the service life of the machine. In the grinding industry, grinding machines are one of the core equipment for production. If the service life of the grinding machine is short, the company needs to replace the equipment frequently, which in turn increases the production cost. In addition, this technology can also reduce the vibration and vibration during the grinding process, thereby reducing the damage and wear of the machine, reducing the maintenance and maintenance costs of the machine, and helping to improve the company’s production efficiency and competitiveness, so as to achieve better development.
Conclusion
The importance of anti-vibration technology in grinding products has been paid more and more attention. With the continuous development of science and technology, the scope of application of anti-vibration technology is also expanding, which has brought great help to the grinding industry. In this article, we discuss the importance of anti-vibration technology in abrasive products and the prospects for the development of anti-vibration technology in the future. The development prospects of anti-vibration technology in the future are very broad. With the continuous development of science and technology, anti-shock technology will be continuously upgraded and improved. In the future, we can expect the following developments:
Anti-vibration technology will be more precise and flexible. With the continuous development of sensing technology and control technology, anti-vibration technology will be able to more accurately detect and control the shock and vibration during the grinding process, thereby improving the accuracy of the grinding product. With the development of science and technology and the continuous advancement of applications, anti-shock technology will continue to be innovated and improved to provide more stable and efficient guarantees for the production of machines and products. In the future, we believe that shockproof technology will be widely used in various fields, bringing more convenience and benefits to production and life.
References
- https://www.listermachinetools.com/accessories/sunnex-anti-vibration-mounting-pads/
- https://bilz-usa.com/products/table/
- https://en.wikipedia.org/wiki/Active_vibration_control
